Die Casting Manufacturing: Advanced Industrial Solutions

Die casting is a precision manufacturing process where molten metal is injected under high pressure into reusable steel molds (dies), creating complex metal components. Our advanced die casting services deliver exceptional quality, surface finish, and dimensional accuracy.

Die Casting Services

  • Aluminum and zinc alloy capabilities
  • Near-net-shape manufacturing
  • Precision tolerances: ±0.005 inch
  • Surface finish: 32-64 RMS
  • Component weight: 0.1 oz to 25 lbs
  • Thin-wall capabilities: down to 0.04 inch

Industries Served with Die Castings

  • Automotive manufacturing
  • Aerospace components
  • Industrial equipment
  • Consumer electronics
  • Medical devices
  • Defense applications
  • Telecommunications
  • Energy sector

Die Casting End Applications

  • Transmission housings
  • Engine components
  • Electronic enclosures
  • Structural components
  • Medical device housings
  • Industrial equipment parts
  • Automotive brackets
  • LED lighting fixtures

Die Casting Quality Standards

  • ISO 9001:2015 certified
  • IATF 16949 compliance
  • Advanced quality testing
  • Statistical process control
  • Dimensional verification
  • Material certification

Die Casting Design Considerations

  • Optimal wall thickness
  • Draft angle requirements
  • Parting line location
  • Gate and runner design
  • Ejector pin placement
  • Tolerance specifications

Die Casting FAQs

What materials can be die cast?
Aluminum and zinc alloys are our primary materials, each offering unique benefits for specific applications.
What are typical die casting tolerances?
Standard tolerances range from ±0.005 inch to ±0.015 inch depending on part geometry.
What is the minimum order quantity for die castings?
Economic production typically starts at 5,000 pieces due to tooling investments.
What surface finishes are available for die castings?
Standard as-cast finish is 32-64 RMS, with additional finishing options available.
How long does die casting tooling take to produce?
Standard tool development requires 8-12 weeks, with expedited options available.

Ask A Question

Fields Marked with * are required