Die Casting Manufacturing: Advanced Industrial Solutions
Die casting is a precision manufacturing process where molten metal is injected under high pressure into reusable steel molds (dies), creating complex metal components. Our advanced die casting services deliver exceptional quality, surface finish, and dimensional accuracy.
Die Casting Services
- Aluminum and zinc alloy capabilities
- Near-net-shape manufacturing
- Precision tolerances: ±0.005 inch
- Surface finish: 32-64 RMS
- Component weight: 0.1 oz to 25 lbs
- Thin-wall capabilities: down to 0.04 inch
Industries Served with Die Castings
- Automotive manufacturing
- Aerospace components
- Industrial equipment
- Consumer electronics
- Medical devices
- Defense applications
- Telecommunications
- Energy sector
Die Casting End Applications
- Transmission housings
- Engine components
- Electronic enclosures
- Structural components
- Medical device housings
- Industrial equipment parts
- Automotive brackets
- LED lighting fixtures
Die Casting Quality Standards
- ISO 9001:2015 certified
- IATF 16949 compliance
- Advanced quality testing
- Statistical process control
- Dimensional verification
- Material certification
Die Casting Design Considerations
- Optimal wall thickness
- Draft angle requirements
- Parting line location
- Gate and runner design
- Ejector pin placement
- Tolerance specifications
Die Casting FAQs
Aluminum and zinc alloys are our primary materials, each offering unique benefits for specific applications.
Standard tolerances range from ±0.005 inch to ±0.015 inch depending on part geometry.
Economic production typically starts at 5,000 pieces due to tooling investments.
Standard as-cast finish is 32-64 RMS, with additional finishing options available.
Standard tool development requires 8-12 weeks, with expedited options available.